DETAILED ACTIVITIES:
General duties:
• Safety
Perform safety inspections using corporate tools and conduct safety talks
Identify and insure that safety hazards and unsafe practices are promptly corrected
Enforce compliance with Safety Operating System practices to include, but not limited to: Combustion Safety; Energy Lockout; Pedestrian and Vehicle Safety; Working at Heights; Pre-Task Analysis; and licensing and safety training requirements
• Quality
Drive Continuous Improvement through a focused maintenance program designed to reduce scrap and ensure reliability of error-proofing devices
Analyze equipment performance and work to improve efficiencies; actively participate in Constraint Review Process
Delivery (Productivity)
Maintain automation in a state of compliance with specifications, fit, form, and contamination standards
Responsible for monitoring day-to-day production processes, tooling, and operations related to automation equipment
Lead skilled trades/maintenance personnel to evaluate controls requirements for maintaining and improving production yields, throughput, and up time
Ensure equipment start-up readiness for production
• Cost
Meet inventory, cost, scrap, supply, and tooling expense targets
Supervise material control (spare part inventory), repair and rebuild programs, and reliability and maintainability reviews
Minimize overtime by improving JPH, controlling absenteeism, using predictive maintenance programs; preparing for and fully utilizing down time; optimizing use of skilled labor throughout the day
Optimize throughput in accordance with budgets and cost objectives: meet or beat schedule
• People
Maintain a versatility matrix that ensures technical coverage at all times
Basic administration of supervisory responsibilities and documents
Create a conducive work environment for the team(s) to complete their assigned responsibilities/tasks; build and foster a team environment between production and maintenance
Assist and teach maintenance troubleshooting techniques to improve mean time between failure and mean time to repair
Build Team Leaders’ and Team Members’ capabilities
• Maintenance
Supervise preventive maintenance schedules, preventive and predictive inspections, and repairs to minimize down time
Provide weekend and shutdown maintenance planning
Coordinate and schedule manpower and materials to meet maintenance requirements to minimize down time; coordinate maintenance activities with other plant operations
Execute prioritized daily maintenance activities (predictive, preventive and crisis maintenance) obtaining full utilization of work force while optimizing available opportunities for all maintenance
Conduct root cause analysis of downtime issues to prevent recurrence
Work with cross functions to launch new programs or equipment, optimize floor layouts, coordinate equipment refurbishment, and develop standardized PM programs from FMEAs
Any others tasks assigned by direct Supervisor or Head of Department.
Compliance:
• Maintain & apply quality control system in working area including but not limited to ISO9001, ISO14001, QOS, Ford Production System.
• Complete all compliance training as required by Corporate Compliance Office.
• Comply with Internal policies, Code of Conduct, procedures of the Company issued from time to time.