- Make sure the completely execution in QR code/ Fiori program
- Manage all operator who make sure the standard procedure and safety.
- Make sure following the methodology for checking the quality as per company design with targets to meet the customer quality ‘s requirement.
- Investigate the root causes and have corrective actions to help either in QA who feedback to customer complaints nor the issues happen daily and need the permanent solutions
- Make reports/ records for the daily, weekly and monthly for production and follow up target as shipment volume, OEE, RFT, OTIF…
- Deploying and maintaining the 5S, GMP, OPLS, Sops, AM (autonomous maintenance) in factory.
- Make sure equipment operation to minimum down time.
+ Operate all range of spice mills – Roller Mills, Impact mills to grind Whole Sterilized Pepper into Coarse, Milled and ground pepper.
+ Review all parts of the milling system including mills, sifters, feed system, air supply, down spouts, valves, dampers etc of various mills to ensure smooth and optimum run of the plant.
+ Mill adjustments:
Plansifter and gyratory sifters: Proper and quick setting of sieves to ensure max recovery and min re-work, minimum/ zero change over spillage meeting all GMP norms
Impact Mills: Timely review of hammers, beaters, stators, screens to ensure quality compliant ground pepper meeting quality norms. To ensure no over-heating and condensation in the mill and assure GMP and 100% RFT
Roller Mill: Roller adjustments, gap inspection, flute monitoring, uniform discharge of milled pepper across the rolls, no overheating, ensuring GMP etc to ensure optimum throughput of milled pepper of different granulation, with 100% RFT (Right First Time) and max recovery of main grade. Do immediate corrections based on the raw material profile change (density, moisture, origin...)
+ Help Scheduler to review orders and mill schedules to fix best possible run-sequence to assure maximum productivity with minimum WIP build-up.
+ Monitor machine cycles and mill operation to detect possible jamming/ blocks and to ensure that products conform to specifications.
+ Perform work in a manner that is in compliance with all policies and GMP rules.
+ Direct and train other workers to adjust rolls, operate mill equipment and carryout changeovers.
+ Continuously observe the mills, adjust, and regulate gaps/ speeds/ screens, as and when required, to assure quality complaint output.
+ Report any condition that may put product quality at risk or safety risk to personnel and/or property to Production Manager. Performs work in a safety conscious manner that is in compliance with all policies and procedures.
+ Examine sterilized pepper (raw material) and finished products to verify conformance to specifications.
+ Responsible for autonomous maintenance of the mill & sifters.
