• Ensure safety guidelines are being met to assure a safe work environment.
• Cooperate with Engineering team to assures coated parts meet customer specifications.
• Promote and maintain 5-S to ensure an organized, clean, and work safe area.
• Cooperate to determine powder usage, optimize coating layer thickness, and coating quality by performing visual inspections or by using thickness checking device.
• Instruct production supervisor to lead production or method to solve issues.
• Cooperate to develop standards for current and future powder coating activities including process improvement, process standardization, line design and cost reduction.
• Analyse painting solutions using powder and equipment.
• Making plan to training the department supervisor to schedule job assignments to ensure customer orders are timely and support with training employees.
• Cooperate to develop work instructions for the powder coating line.
• Analyse problems with powder coating (Akzonobel, 3M scotchcast, other powder resin), and be able to provide corrective actions to remedy problems.
• Manage all staffs (junior staff, operators) in maintaining powder coating process as needed.
• Prepare parts for coating, setup and develop powder coat processes for new jobs all while following principles and practices of powder coating application.
• Cooperate to develop new processes, methods, and layouts to increase equipment flexibility and improve manufacturing yields.
• Cooperate with Engineering department to Establish the WI, SOP and define all the process parameter for customer products. Ability to conduct the DOE to ensure the process optimization are achieved. Define process limits based on experimentation and analysis.
• Conduct painting surfaces of all parts; mask, uncoated surface, clean, set up, pre-heat, spray, dipping, curing or post curing and other coatings, as required.
• Involves and support to develop plating management system CQI-12 and build up powder coating line follow up IBS concept.
• Manage and operate all coating equipment including guns, tanks, hoppers, and booth collection systems.
• Develop strategic plans to ensure the maintenance of the powder coating equipment.
• Improve processes, jigging method and tooling in order to streamline processes.
