- Take part in APQP processes and fulfill Tasks related to Gentherm Hanam’s Products, detail as below:
- Develop processes and launch new/transfer projects according to Gentherm APQP procedures
- Technical ownership for all existing processes: process parameter, Instructions, Process flow…
- Continuous Improvement for new and existing processes, projects from start of production to products end of life
* Responsibilities:
- Be involved in quoting process for new projects: mainly responsible for defining processes, manufacturing cost, investment, and materials scrap calculation…
- Verify designs: master drawings, customer drawings review, DFMEA, feasibility review/test, create initial PFC (Process Flow Chart) for prototype, build samples, testing, CC/SC agreement; Define and evaluate processes and related machines, devices, jigs, tools… to meet processes requirements and customer requirements
- Validate processes: Manufacturing feasibility, Production validation plan, PFC/Diagram, PFMEA, Dummy Samples/Error Proofing, Significant Characteristic/Critical Characteristic review, Packaging plan, Parameters, Instructions, launching processes (Pre-Launch, Job-0), capability and capacity study, participate in PPAP submission and documents…; Summary and solve all processes issue on time to hand over new products to mass production.
- Serials Production follow up: Production problem solving, Standardization, Continuous Improvement (CI & VAVE) activities…
- Handling and manage process change in production.
- Take part in corrective actions arising from customer complaints and/or quality audits
- Check/evaluate/verify new materials to meet process requirement
- Establish, review and control processes and Machines standard in Plant following Global standardization.
- Participate in verifying new suppliers included materials suppliers, outsourcing suppliers.
- Training related Technicians/staffs as a teacher regarding to products, processes
